• first step from 22 steps to make a 5950 cap, where fabric is cut

    CUTTING ROOM

    STEP 1: FABRIC IS CUT

  • step 2 from 22 steps to make a 5950 cap, pieces are bundled together to create cap.

    BUNDLING

    Step 2: Pieces are bundled together to create cap.

  • step 3 from 22 steps to make a 5950 cap, Front and back panels are sewn together.

    SEW FRONT BACK

    Step 3: Front and back panels are sewn together.

  • step 4 from 22 steps to make a 5950 cap, where fabric is applied to the front and back seams to cover exposed edges

    TAPE FRONT BACK

    Step 4: Fabric is applied to the front and back seams to cover exposed edges.

  • step 5 from 22 steps to make a 5950 cap, two panels of haircloth fabric are sewn together

    HAIRCLOTH COVERS

    Step 5: Two panels of haircloth fabric are sewn together.

  • step from 22 steps to make a 5950 cap, as in Step 4, Fabric is applied

    HAIRCLOTH TAPE

    Step 6: As in Step 4, Fabric is applied

  • step 7 from 22 steps to make a 5950 cap, where the visor fabric is sewn together with a visor board inserted in between.

    PEAK MADE

    Step 7: The visor fabric is sewn together with a visor board inserted in between.

  • step 8 from 22 steps to make a 5950 cap, Approximately eight rows of stitching are applied to the visor.

    PEAK STITCH

    Step 8: Approximately eight rows of stitching are applied to the visor.

  • step 9 from 22 steps to make a 5950 cap, where logos are added

    EMBROIDERY

    Step 9: Logos are added.

  • step 10 from 22 steps to make a 5950 cap, the fusing

    FUSING

    Step 10: TOP SECRET!

  • step 11 from 22 steps to make a 5950 cap, where stitching is sewn around the pre-punched eyelet hole.

    EYELETS

    Step 11: The stitching is sewn around the pre-punched eyelet hole.

  • step 12 from 22 steps to make a 5950 cap, where the crown is created with a middle panel sewn to the front and back panels.

    COVERS

    Step 12: The crown is created with a middle panel sewn to the front and back panels.

  • step 13 from 22 steps to make a 5950 cap, fabric is applied to the seams.

    COMPLETE TAPE

    Step 13: As in Steps 4 and 6, fabric is then applied to the seams.

  • step 14 from 22 steps to make a 5950 cap, a premeasured strip is applied to the base of the crown to make it a specific size.

    SIZING

    Step 14: A premeasured strip is applied to the base of the crown to make it a specific size.

  • step 15 from 22 steps to make a 5950 cap, where the crown and visor are attached.

    ATTACH PEAK

    Step 15: The crown and visor are attached.

  • step 16 from 22 steps to make a 5950 cap, sweatband is added to the base of the crown.

    ATTACH SWEAT BAND

    Step 16: Sweatband is added to the base of the crown.

  • step 17 from 22 steps to make a 5950 cap, labels are sewn evenly together.

    BARTACKS LABEL

    Step 17: Labels are sewn evenly together.

  • step 18 from 22 steps to make a 5950 cap, where decorative top stitch is applied to the base of the cap.

    TOP STITCH

    Step 18: Decorative top stitch is applied to the base of the cap.

  • step 19 from 22 steps to make a 5950 cap, where a button is applied to the top of the cap.

    BUTTONS

    Step 19: A button is applied to the top of the cap.

  • step 20 from 22 steps to make a 5950 cap, the cap is placed on a blocking machine to ensure size, steamed and placed on a cooling rack.

    BLOCKING

    Step 20: The cap is placed on a blocking machine to ensure size, steamed and placed on a cooling rack.

  • step 21 from 22 steps to make a 5950 cap, where the cap is packed with a visor sticker after final inspection.

    Packing

    Step 21: The cap is packed with a visor sticker after final inspection.

  • step 22 from 22 steps to make a 5950 cap, the completed perfect cap

    THE PERFECT CAP